Description

ROBOTIZED WELDING STATION FANUC ARC MATE 100IC

The FANUC Arc Mate 100iC robotic welding station , built in 2014, allows you to achieve excellent precision, the highest quality of welds and repeatability of ± 0.08 mm when welding details of even the most complex shapes. In order to significantly accelerate the production process, the robotic welding station was equipped with not one but two Arc Mate 100iC robots that perform simultaneous machining on a 3-axis positioner with a load capacity of 450 kg. The FANUC

robotic welding system includes : - robot arm: FANUC Arc Mate 100iC (2 pcs.) - controller: FANUC SYSTEM R-30iB - 3-axis positioner: PEHh-3-450



- welding source: LINCOLN ELECTRIC Power Wave S350 (2 pcs.)
- liquid-cooled welding torch: ABICOR BINZEL ABIROB W500 (2 pcs.)
- welding torch cleaning station: ABICOR BINZEL BRS-CC
- light curtains
- welding wire feeder: LINCOLN ELECTRIC 4R100 (2 pcs.)
- cassette for a spool of welding wire with a fixing system (2 pcs.)
- cooler: LINCOLN ELECTRIC COOLARC-50 (2 pcs.)
- control panel
- control cabinet
- mounting accessories (2 pcs.)
- strain relief hanger and cable strain relief (2 sets)
- platform (2 pcs.)
- covers with a service door and a lock with a safety switch

The FANUC Arc Mate 100iC welding robot is distinguished by an extremely lightweight design, a durable arm, as well as additional functions such as Touch Sensing (detection of workpiece movements) and Through Arc Seam Tracking (weld tracking). Mechanical brakes and reliable FANUC Beta iS 8/3000 servomotors are used on all 6 axes of the machine to guarantee the user excellent dynamics combined with process reliability.

To achieve excellent weld quality in automated welding, the dynamic and accurate feeding of the welding wire with very low drag is very much needed. For this purpose, a feeder was attached to the body of the robotLINCOLN ELECTRIC 4R100 with a wire spool cassette, guaranteeing uninterrupted processing of high quality workmanship. The welding torch can be cleaned anywhere in the program using the ABICOR BINZEL BRS-CC cleaning station , which injects a special non-stick substance into its body.

 

Technical data of the FANUC Arc Mate 100iC articulated robot

- number of axles: 6
- maximum load capacity: 10 kg
- maximum arm reach: 1420 mm
range of axis movements
J1 axis: ± 360°
J2 axis: ± 250° J3
axis: ± 447°
J4 axis: ± 380°
J5 axis: ± 380 ° / -280°
J6 axis: ± 720° / -540°
- axis movement speed
J1 axis: 210°/s
J2 axis: 190°/s J3
axis: 210°/s J4
axis: 400°/s
J5 axis: 400°/s
J6 axis: 600°/s
- motion repeatability accuracy: ± 0.08 mm
- Touch Sensing function (detection of workpiece shifts)
- Through Arc Seam Tracking function (weld tracking)
- servo motor: FANUC Beta iS 8/3000
- mechanical brakes on all axles
- operating hours: 1063 h
- number of hours connected to the power supply: 25019 h
- assembly: floor, upside down, at an angle
- CE declaration - weight of the FANUC Arc Mate
industrial robot : 130 kg - dimensions of the welding station (L x W x H .): 7000 x 5100 x 2700 mm - total weight of the welding station: 2000 kg



 

Technical parameters of the three-axis turntable PEHh-3-450

- load capacity: 450 kg
- maximum dimensions of the device with details: ⌀ 1000mm x 3510 mm
- number of axes: 3
- main axis of rotation: horizontal
- axes of rotation of welded details: horizontal
- distance between manipulator discs: 3550 mm
- disc rotation range: 0° & 180°
- disc drive: electric stepper